Sunday, November 20, 2016

Construction technology of underground waterproof polyurethane coating cold work

1 scope
This technology is applicable to industrial and civil buildings and structures of underground waterproof engineering using polyurethane cold work coating waterproof waterproof coating project.
2 construction preparation
2.1 materials and requirements
2.1.1 polyurethane waterproof coating, should have a certificate of factory and manufacturer certification files, and retest the following technical performance.
Polyurethane waterproof coating, to group a and group b-barrel factory; groups: isocyanato content of 3.5 ± 0.2%.
Group b: hydroxyl content to 0.7 ± 0.1%.
Two-component materials should be kept separately and stored in indoor dry and ventilating place, storage group a for 6 months, b for 12 months, using Group a and group b by the 1:1 cooperation, formation of polyurethane waterproof coating, performance indicators are as follows:
Solids content 93%
Tensile strength: 0.6MPa
Elongation 300%
Low temperature:-20 around 20mm bar no crack
Heat resistance: 80 not flowing
Watertightness: >0.2MPa
Drying time: 1~6h
2.1.2 supplementary materials:
2.1.2.1 phosphoric acid: used for retarding agent
2.1.2.2 February GUI acid di-n-butyltin: used for Accelerator.
2.1.2.3 xylene or ethyl acetate: for dilution and cleaning tools.
2.1.2.4 ordinary Portland cement, cement, No. 325, used for the preparation of cement mortar layer.
2.1.2.5 in the sand: a round grain sand particle size 2~3mm, clay is less than 3%; used to put a protective layer of cement mortar.
2.2 the main tools:
2.2.1 electric motors: electric mixer.
2.2.2 hand tools: Blender, small drum, small shovel, plastic or rubber scraper, scroll brushes, hair brushes, spring scale, fire-fighting equipment and so on.
2.3 operating conditions:
2.3.1 cold polyurethane waterproofing coating construction of underground waterproof layer, waterproof coat of groundwater under the condition of high-layer should be lowering of ground water level, good drainage, and underground water level dropped below waterproofing operation elevations 300mm, finish and maintain the waterproof layer construction.
2.3.2 coat water-proof layer of base design should be easy to layer, requires smooth, light, solid and smooth, not sand, moisture content of less than 9%, Yin and Yang Kok should wipe a circular angle.
2.3.3 brushing of the waterproofing layer on the front painted surface should be dust, debris, and residual mortar lump protruding portion of processed, clean.
2.3.4 brush polyurethane not in rain conditions construction, construction environment temperature should not fall below 5 c, the operation is strictly prohibited Fireworks.
3 operational processes
3.1 process:
Grass-roots cleanup primer brushing coating protective layer waterproof layer construction

3.2 base treatment: the coat water-proof layer before the first grass-roots, lumps of mortar and other debris on the surface of clean, wipe with a clean damp cloth, check all the grass-roots level, cracks, defects such as sanding, can be carried out the next working procedure.
3.3 brushing Primer (equivalent to rapid-curing):
3.3.1 the adhesive (primary treatment) preparation: first polyurethane materials a, b, and p-xylene in 1:1.5:2 proportions (by weight) complex mix, with a good finish materials used in the 2H.
3.3.2 the adhesive coating: the prepared adhesive material, with long evenly brush brush surface at the grassroots level, brushing is about 0.3kg/m2, when 4H handle non-stick after brushing, you can do the next procedure.
3.4 coated waterproof layer construction:
3.4.1 preparation material: polyurethane materials a, b, and p-xylene to 1:1.5:0.3 ratio (by weight) complex, with an electric mixer at forced stirring 3~5min, can be used to fully mixed evenly. With a good mixture of 2H should be used within not too long.
3.4.2 additional coating: roots of tube through the walls, roof, and floor drain, drain, Yin and Yang Jiao, movement joints and weak position, prior to coating construction of large area and do those parts of reinforced (attached).
Additional coating procedure: is laying in the additional layer of coating film of glass fiber cloth, scrub brush scraping paint while getting rid of bubble film operation will paste glass fiber cloth closely at the grass-roots level, corner of yin and Yang as a bar, onion-shaped, Trihedral angle should be cut up into pieces of cloth laying, brushing coating can be used multiple times.
3.4.3 brushing first road coated film: in Qian a coated film reinforcement layer of material curing and dry Hou, should first check its additional layer parts has no residues of stomatal or bubble, as no, can brushing first layer coated film; as gas hole or bubble, is application rubber scraping Board will mixed material forced pressure into stomatal, local again brush coated film, then for first layer coated film construction.
Scraping the first layer polyurethane coating waterproofing materials, plastic or rubber spatula scraping evenly, to thickness, 1.5mm, 1.5kg/m2.
3.4.4 coated second film: the first film after curing, evenly coated on the text in the second film, coated direction should be the first line of coated vertical direction, scraping the second interval with the first time is normally not less than 24h and less than 72h.
3.4.5 coated third film: scraping method identical to the second film, but scraping should be perpendicular to the direction.
3.4.6 diluted sub ballast: in the third before the coating curing, dilute sub grain diameter on the surface is about 2mm ballast, strengthening the adhesion of coating protective layer.
3.5 coating protective layer: the last line of the film after curing and drying, according to the design requirements for forms, General pump cement slurry. Flat fine stone concrete pouring.
4 quality criteria
4.1 project:
4.1.1 the film waterproof material and adding layers of glass cloth design and related standard requirements must be met. And product certification and test reports.
4.1.2 coated waterproof layer and local we should strengthen the deformation joints, parts of the built-in fittings, angle of yin and Yang practices must comply with the design requirements and specifications provided, no runoff.
4.2 Basic project:
4.2.1 coated waterproof base should be solid, surface, dense flat, angular arc of yin and Yang, adhesive coating should be even, no missing coating.
4.2.2 extra coating layer application method, lap, your head should be according to design requirements, bond must be firm, closed tight seams, no damage, defects such as hollow.
4.2.3 polyurethane coating waterproofing coating thickness uniformity and close bond, not allowed off, cracks, holes, brushing crimping loose defect.
4.2.4 coated surface of the waterproofing layer should be water and water seepage phenomena. Protective layer without hollowing, crack and fall off.
5 finished product protection
5.1 through the wall of onion embedded parts, deformed joints, coating shall not touch the construction damage, displacement.
5.2 has coated a good prior to the curing coating, do not allow accumulation of persons and goods, and protect the coated waterproof layer from damage, resulting in leakage.
6 quality problems to be noticed
6.1 air bubble, bubble material mixing and uniform mixing time did not mix the material construction power, high speeds but should be used when the blender. Another reason is that the grass-roots level are not clean, should be carefully cleaned before coating the grass-roots level, there shall be no floating sand and dust, grass-roots more undue pore coating layer pores should be dealt with according to technological requirements, prevent film damage caused by leakage.
6.2 drums: grass-roots peeling, sand, crack or dry bond bad film; construction should be carefully operation, maintenance, grass-roots dried, primer coating, cured, then by construction technology of waterproofing layer-by-layer coating.
6.3 film Homburg: waterproof, sub-item brush lapping at the edge of the same grass-roots split Homburg. Mainly due to the grass-roots do not clean or dry, your head does not detail, seal Bad Homburg caused by underlying coating bond strength is not strong. So the base to ensure that clean, dry, operation will be detailed.
6.4 damaged: coated waterproof layer construction process or all coated finish construction before the coating curing human operations, place tools or materials, the coating chipped, scratched. Construction of protective coating of integrity.
7 quality records
This standard shall meet the following quality records:
7.1 waterproof coating should have information on product certification, field sampling of the second interview.

7.2 hidden project data and information of quality assessment.

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