Wednesday, November 9, 2016

Installation of indoor hydrant system in pipe process

1 scope
The standard is suitable for civil and industrial construction installation of indoor hydrant system pipeline.
2 construction preparation
2.1 the main materials:
2.1.1 fire hydrant pipe should be selected according to the design requirements of the system, generally made of carbon steel tube or seamless steel tube, pipe shall not be bent, rusting, leather and rugged, and so on.
2.1.2 specifications type shall conform to the design requirements for fire hydrant Cabinet, Cabinet flat, smooth surface. Metal box no rust, scratches, the door is open and flexible. Box founder, complete accessories inside the box. Plug valves-type rules, no cracks, opening and close flexibly, shut tightly, packing intact, factory certificate.
2.2 the main machine: Threading machine, wheel saws, bench drill, hammer, drill, hand wheel, electric drill, electric welding machines, electric pressure pumps and other machinery. Silk panels, pipe wrenches, vise, pressure clamps, chain pliers, hammer, hacksaw, wrenches, nail guns, chains, electric welding and other tools.
2.3 operating conditions:
2.3.1 construction drawings and related technical documentation should be complete, should meet the construction requirements of water, electricity, gas, system can guarantee the normal construction equipment and materials.
2.3.2 pipes and casing installation of the required baseline shall be determined and marked. Reserved, embedded with the construction completed.
3 operational processes
3.1 process:

Installation preparation tube and pipe installation box water tank fittings installed the debug

3.2 installation preparation:
3.2.1 earnestly familiarity with drawing paper, combined with the situation properly review the position coordinates, elevation of the pipe, if there is any problem, and designer solutions in a timely manner, go through the negotiation procedures.
3.2.2 checking for reserved and embedded correctly, interim pick your cut should be well coordinated with design build.
3.2.3 check equipment and materials with the design requirements and quality standards.
3.2.4 reasonable construction order, avoid types of crossover interference affecting construction.
3.3 pipe installation:
3.3.1 fire hydrant pipe installation according to the design of the system requires the use of pipes, made of carbon steel pipe or according to the pressure seamless steel pipe.
3.3.2 pipelines before welding seams should be cleared of rust, dirt, and grease.
3.3.3 wall thickness 4mm, diameter 50mm gas welding should be used; the wall thickness 4.5mm, diameter is greater than 70mm the use of electric welding.
3.3.4 welded pipes with different diameters, connections such as the two diameter difference of no more than small diameter 15%, tip necking with large diameter and small tubes can be welded. If 15% over the two pipes of small diameter and variable diameter tube welded should be used.
Counterpart weld 3.3.5 the piping shall not be open on welded tubes, welded joints shall be installed on the hanger location.
3.3.6 duct through the wall must not have interfaces; pipes through expansion joint-freezing measures.
3.3.7 staggered weld carbon steel tube welding and weld towards the direction of observation and maintenance.
3.3.8 pipe welding spot welding first three points above, and then check the reserved outlet position, direction, variable diameter are correct, get straight alignment and welding, fastening cards, removal of temporary fasteners.
Tube and box 3.4:
3.4.1 fire hydrant Cabinet should comply with the design requirements (material such as wood, iron and aluminum), double outlet plug valves have single outlet and dual controls. Product shall have the Fire Department's manufacturing license and certificate to be used.
3.4.2 fire hydrant pipe plug valve coordinates, elevation position dump, approved after a solid fire box, box is solid, then installing hydrant valve, Hydrant valves mounted on one side of the box should open the door, door open, be flexible.
3.4.3 fire hydrant cabinet installed on a light wall reinforcement measures.
3.4.4 hydrant piping installing the hydraulic test pressure specified by the design. Design without pressure to General working under 1.0MPa, the test pressure for 1.4MPa. The working pressure is 1MPa, pressure test pressure working pressure plus 0.4MPa, voltage regulator for 30 minutes, no leakage is qualified. As part of decoration, pressure test segment.
3.4.5 finished pipeline fire hydrant system pressure test can be used to clean the work continuously and flushing pipes shall meet the design requirements of water flow, water inlet and outlet water line to end.
Box 3.5 accessory installation: prior to completion. Fire hose should be folded in a hanging rack volume solid, tight inside the box; fire water to stand inside the box, save-water guns and hoses should be on the cards or on the bottom. Fire hoses and nozzles, quick coupler connection, generally with the 14# wire-tying two, each less than two laps, when using a clamp, added in a wire. Equipped with electronic control button, be aware of construction in conjunction with electrical professional.
3.6 water debugging:
3.6.1 before commissioning of fire fighting equipment, including water pumps, combined with devices, such as throttling devices should be installed, finish single pump commissioning work.
3.6.2 system working pressure water, fire hydrant experimented the most unfavourable point of the election system, through a combination pump and fire pump pressure, spray pressure of a fire hydrant shall meet the design requirements.
4 quality criteria
4.1 project:
Fire hydrant system pressure testing, flushing must conform to the design and specifications.
4.2 Basic project:
Installation bolt facing out of the box-type fire hydrants, valves from the ground, the size of the wall meets the construction requirements. Hoses and fire hydrants and quick connector straps tightly, and convolution, hanging on the tray or cradle.
4.3 allowable deviation:
Ground fire hydrant valve centre distance 1.2m, permissible deviations 20mm. Valve from the box sides 140mm, from the inner surface of the tank is 100mm, permissible deviations 5mm.
5 finished product protection
Fire box accessories before installation, construction site conditions should be protected. After the water system, protective measures should be taken to prevent the touch running water, damaged decoration products.
6 quality problems to be noticed
6.1 fire box door closed is not strict; as the installation was not found in insufficient strength or door deformation.
6.2 fire hydrant valve closed lax: because the pipeline is not flush, seat caused by debris.
7 quality records

613 "indoor sprinkler system installation standards."

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