Friday, December 30, 2016

Lamps and lanterns, ceiling installation process

Lamps and lanterns, ceiling installation
1 scope
This technology standard is suitable for indoor and outdoor electrical lighting, lamps and lanterns and ceiling installation. Does not apply to special places, such as mines, ships, electric lighting lamps and lanterns and ceiling installation.

2 construction preparation
2.1 material requirements:
2.1.1 various lamps and lanterns: the type and specification of lamps and lanterns must comply with the design requirements and the provisions of the national standard. Wiring is strictly forbidden in the lamp, light fittings is complete, no mechanical damage, deformation, the paint peeling, chimney rupture, light box tilt up wait for a phenomenon. All the lamps and lanterns should have product certificate.
2.1.2 conductor: lamps and lanterns lighting lamps and lanterns use wire should not be lower than the voltage grade of ac 500 v, the smallest wire core section shall comply with the requirements shown in table 3 to 37.
2.1.3 ceiling fans: it must comply with the design requirements, specifications, blade deformation phenomenon, can not have a derrick should be considered when the boom length, straightness, and the product certificate.
2.1.4 plastic (wood) : plastic should have sufficient strength, stress after no warpage deformation, etc; Wooden table shall be complete, no split. The paint in good condition without loss.
Wire core minimum allowed section table 3-37
Wire core minimum cross section (was)
Copper lines to soft copper wire aluminum

Lighting lamp holder line
Civil building indoor
Industrial building indoor
0.4 outside room
0.5
1.0 0.5
0.8
1.0 2.5
2.5
2.5
Living with 0.4 --
Made with 1.0 --

2.1.5 crane tube: using steel pipe as lamps and lanterns hanging pipe, steel pipe diameter is generally not less than 10 mm.
2.1.6 hook: lanterns hook the round steel not less than the diameter of hanging pin diameter, and shall not be less than 6 mm; Ceiling fans should not be less than the diameter of pin hang the hook, and shall not be less than 10 mm.
2.1.7 porcelain connector: should be intact, all accessories complete.
2.1.8 stents, must according to the weight of the lamps and lanterns chooses the corresponding specifications of the galvanized material support.
2.1.9 lamp fixture (paw) : plastic lamp fixture (paw) may not have crack and defect phenomenon.
2.1.10 other materials: expansion tube, wood screws, bolts, nuts, washers, springs, lamp holder iron, galvanized iron wire, lamp, lamp, fluorescent lamp feet, bulb, tube, ballast, capacitor, electric fluorescent starter, electric fluorescent starter holder, fuse, hanging box (flange), soft plastic pipes, comfortable, chain hoist, wire clip, chimney, nylon nets, solder, flux, rosin, alcohol), rubber insulation tape, glue plastic belt, black tape, emery cloth, cloth, asbestos cloth, etc.
2.2 the main equipment:
2.2.1 red pencil drops, tape, string cable, wire, spirit level, gloves, belts, cone.
2.2.2 hammer and chisel, hacksaw, saw blade, pressure case, flat file, round file, stripping pliers, flat cutting pliers, long nose pliers, tap a screwdriver, a word, cross screwdriver.
2.2.3 adjustable wrench, sets of wire plate, electric stove, soldering iron, tin tin pot, spoon, vice, etc.
2.2.4 bench drill, drill, electric hammer, nail gun, megohm meter, multimeter, tool bag, toolbox, high stool, etc.
2.3 operation conditions:
2.3.1 to do a good job of embedded in the structure construction, concrete floor should be embedded bolt, condole supports shall be under the boom.
2.3.2 box is fixed, wood, wood paint finish.
2.3.3 influential to install lamps and lanterns of template, scaffold has been removed.
2.3.4 tent, wall plaster work, live the interior decoration of pulp and the ground cleaning work is over.
3 operation process
3.1 process:
Check the lamps and lanterns, ceiling fans and assembly lamps, ceiling fans to install lamps and lanterns, ceiling fans, electric commissioning

3.2 lamps, ceiling fans check:
3.2.1 check lamps and lanterns:
3.2.1.1 accords with a requirement according to the installation site to check if the lamps and lanterns of lamps and lanterns: (a) should be used in inflammable and explosive places explosion-proof lamps and lanterns; (b) any corrosive gas and characteristics of wet places should use enclosed type lamps and lanterns, the parts of lamps and lanterns should be good anticorrosive processing; (c) damp and outdoor lamps and lanterns of the plant has a drain hole enclosed type lamps and lanterns should be adopted; (d) dusty places should be based on dust concentration and nature, the close or closed lamps and lanterns; (e) the hot dusty places (such as steel, iron, steel rolling etc) should be used for light; (f), by mechanical damage can be short of the plant should be used to have the lamps and lanterns of protection network; (g) vibration places (such as a forging hammer, air compressor, bridge crane, etc.), lamps and lanterns should be prevention measures (e.g., USES the chain hoist soft connection); (h) except open type, other kinds of lamps and lanterns of bulb capacity in 100 w and above all porcelain lamp should be adopted.
3.2.1.2 wiring check: (a) in the lamp lights inside wiring shall comply with the design requirements and the relevant concept; (b) through the wire at the branch connection of the box can not bear the additional stress and wear, the more shares the end of the cord to disk, rinse tin; (c) light boxes inside the wire should not be too close to the heat source, heat insulation measures should be taken. (d) using the spiral lamp, phase line must be
Pressure on the wick column; (e) fluorescent lamp connection as shown in figure 3-65.
3.2.1.3 characteristics of lamps and lanterns of inspection: (a) all kinds of lamp sign indicates the direction is correct; (b) emergency lights must be sensitive and reliable; (c) emergency lighting lamps and lanterns should be special symbol; (d) for the local lighting of the transformer must be double circle, first grade shall be equipped with fuse; (e) the portable local lighting lamps and lanterns with wire, appropriate USES rubber sets of wires, grounding or answer the zero line should be in the same jacket.
3.2.2 ceiling fans check
3.2.2.1 ceiling fan of all kinds of spare parts is complete.
3.2.2.2 blades for the deformation and damage.
3.2.2.3 suspension pin must be installed on the derrick shockproof rubber mat and locking device.
3.3 lamps, ceiling fan assembly:
3.3.1 assembly lamps and lanterns:
3.3.1.1 sectional suction top lanterns assembly:
A first put the plate of lamps and lanterns ping, if the plate is split, will all the frame alignment, with screws, it become an organic whole repeatedly, then according to the manual and schematic put each lamp mouth good.
B to determine the position of the outlet and go line, terminal board (porcelain connector) with machine screws on the plate.
C according to its already fixed terminal board (porcelain connector) to the distance of each lamp mouth cord-cutting, peel the choke good conductor wire core, after good circle plate, rinse tin. And then into each lamp mouth, straighten out the lamp holder of phase line and zero line, thread clamp fixed respectively, and the pressure into the terminal board respectively according to the requirements of power supply.
3.3.1.2 condole lantern assembly:
First wear the wires from each lamp mouth to itself of lamps and lanterns in the junction box. End plate, tin after pressure measurement in each lamp. Straighten out each phase line and zero line of lamp holder, on the other side after rinse tin according to the phase sequence connection respectively, bandaging and flung out the power lead, finally introduced the power supply line out from the boom.
3.3.2 rainfall distribution on 10-12 ceiling fan assembly requirements:
3.3.2.1 it is forbidden to change the blade Angle.
3.3.2.2 blades should be fixed screw locking device.
Between 3.3.2.3 boom, boom and motor, threaded connections shall not be less than 20 mm length of action, and must have a locking device.
3.4 lamps, ceiling installation:
3.4.1 track installation of lamps and lanterns:
3.4.1.1 normal installation of lamps and lanterns:
A plastic (wood) installation. Will pick up the cord from plastic (wood) of the outlet hole, plastic (wood) against building surface, plastic (wood) of the mounting holes on the screw hole lamp box, use machine screws to plastic (wood) fixed tightly. If in a round hole on the floor fixed plastic (wood), method of construction should be according to the figure 3-66.
B the from the plastic (wood) sets of wire length set aside proper maintenance, cut wire core, and then into the lamp holder box, wire core should be higher than the mesa plastic (wood). With a soft line on the lamp on the wire core winding 5 ~ 7 laps after, will light wire core back pressure. And black tape with sticky plastic belt layer bandage tightly. Dispatch bandage good joint, buckle in the flange, flange (hanging box, flat light mouth) should be with plastic (wood) at the center of the alignment, with a length less than 20 mm wood screw fixation.
C comfortable device install droplight: first of all, according to the installation height of lamps and lanterns and quantity all the messenger wire device well in advance, should guarantee the messenger wire after let go of all its high from the ground at the bottom of the light bulb is between 800 ~ 1100 mm. Cut wire core, then tin plate circle, rinse, smashed. According to its already device take soft plastic tube length of messenger wire broken, and the plastic pipe at both ends of the pipe head cut in half, the length of 20 mm, then the suspension wire wear into the plastic tube. Wear comfortable device set on the plastic tube. The crane lifted the lid and the lamp cover respectively set into the messenger wire at both ends, holding good insurance clasp, then cut into two and a half of soft plastic tube end close lap, heat bonding, then put the lamp line pressure on the hanging box and light mouth stud. Such as screws, find out the phase line and tag them, finally according to the plastic (wood) will disconnect the lamp installed machine installation joint method.
3.4.1.2 fluorescent lamp installation:
A suction, fluorescent lamp installation: according to the design to determine the location of the fluorescent lamp, fluorescent lamp against the building surface, fluorescent light box should completely cover the lamp box, on the position of the lamp box lay a hole into the line, to the power cord into the box and on into the line hole should be set plastic pipe to protect the wire. Looking for a good lamp box of the location of the screw hole, in light boxes on the floor of good hole with a drill, screw with machine screws and firm, should be used at the other end of the box tube expanding bolt to be fixed. If a fluorescent lamp is installed on the ceiling, should use the self tapping screws to fix light boxes on the keel. After light box fixed, the box to press the power supply cord into the terminal board (porcelain connector). The lamps and lanterns of reflector is fixed on the box, and adjust the box straight, finally the fluorescent tube is installed.
B chain hoist fluorescent lamp installation: according to the height of the installation of lamps and lanterns, the whole chain hoist good, hang chain hoist in light box hook, not all installed on the roof of the building plastic (wood), compiling fork will lead in that order within the chain hoist, and introduce light box, the box of into line hole should be set on a soft plastic tube to protect wire, pumped light boxes inside the terminal board (porcelain connector). Wire and the lamp socket box out of the power cord connection, with sticky plastic belt and black tape layered bind tightly. Straighten out joint buckle in the flange, flange should lift (box) center and the plastic on the center (wood), use wood screws to twist firmly. The reflectors of lamps and lanterns with machine screws on light boxes, adjust light feet, the last of tube installed.
3.4.1.3 various lanterns installation:
A combined type suction top lanterns installation: according to the embedded bolt and the position of the lamp box, use electric drill on the plate of lamps and lanterns good mounting holes and the outlet hole, when installation will plate in order to connect the power cord and from the lamps and lanterns of the wires and bind tightly. Should as far as possible put the wire into the socket box, and then put the plate mounting holes on the embedded bolt, make all round plate and ceiling tiejin, tighten it with the nut, and adjust the lamp, hanging lamps and lanterns of all kinds of ornaments, and for tubes and bulbs.
B hanging lanterns installation: will the lamps and lanterns and inserted the embedded good derrick, lamps and lanterns hanging pin is inserted after its tail to break into a swallow, and flatten it. Conductor is the good start, bandage sealed, straighten out after push up lamps and lanterns of upper buckle bowl, will joint such as the inside, and buckle bowl close to the ceiling, tighten the set screws. Adjust the light. Good light bulbs, and finally with chimney.
The installation of 3.4.1.4 band:
According to the envelop dimensions determine the bracket of lamps and lanterns of strong point, according to the specific weight of lamps and lanterns again carefully business accounting, made by stent material support, well after, according to the installation position of lamps and lanterns, tube expanding bolt embedded parts and the bracket fixed tightly. Light band of support can be directly fixed on the main keel; Big band must be under good embedded parts, the first light of stents with screws on the embedded parts, fixed bracket, use a light box machine screws on the scaffold, to introduce the power cord to a light box and the wire connection of lamps and lanterns and bind tightly. Adjust the light mouth and light foot, mount bulb or tube, superior lampshade, adjust the frame of lamps and lanterns should be parallel to the ceiling decoration line below. If symmetrical installation of lamps and lanterns, the vertical center axis should be in a straight line, deflection should not be greater than 5 mm.
The installation of 3.4.1.5 wall lamp:
First according to the shape of lamps and lanterns choosing appropriate wooden table (board) or lamps and lanterns of lamps and lanterns tap to put on it, allowance to symmetric around, and then use electric drill open good outlet hole in the plank and mounting holes, and also good installation holes on the bottom plate of lamps and lanterns, lamp holder of the lamps and lanterns line from wood (plate) thrown in the outlet hole, on the wall of the lamp box joint, and bind tightly, will be the joint into the box. The wood or wood for lamp holder box, with metope, available machine screws to wood directly fixed in the box on the ear, such as wood should be with tube expanding. Adjust the wood (plate) or tap of lamps and lanterns to make it a right not skew, reoccupy machine screws to screw in the wood of lamps and lanterns (board) or lamps and lanterns on the tap, finally with good light bulbs, lamp or chimney. Installed on the wall lamp, outdoor lamps and lanterns of the counter or tap and metope between should add waterproof rubber gasket, and should play good drainage hole.
 
3.4.2 special lamps and lanterns of installation shall meet the following requirements:
3.4.2.1 line voltage lamp installation: (a) must not exceed 36 v. (b) the lamp body and the handle should be good insulation, strong heat resistance, moisture proof; (c) the lamp holder and lamp body combined with fastening, lamp holder should not switch; (d) light bulbs should be external metal protection network; (e) metal mesh, reflectors and suspension hook, shall be fixed on the insulation parts of lamps and lanterns.
In particularly damp places or conductive good, on the ground, or the working place is narrow, action inconvenience places (such as work within the boiler, the metal container), line shall not exceed 12 v lamp voltage.
3.4.2.2 wires used in the portable local lighting lamps and lanterns of appropriate USES rubber set soft lines, grounding or answer the zero line should be within the same jacket.
3.4.2.3 table shadowless lamp installation: (a) the number of fixed screw, shall not be less than the number of lamps and lanterns of the flange plate fixed hole, and the bolt diameter should be matched with aperture; (b) on the concrete structure, embedded bolts should be welding line with the main muscle, or the hook at the end of bend and the main reinforcement binding anchorage; (c) fixed shadowless lamp base, must adopt double nut.
3.4.2.4 of large lamps and lanterns of the glass installed in important place, should have the measures to prevent splash down down after the fracture (in addition to the design requirements), usually transparent nylon yarn woven nets are available, and the specifications of the mesh should be determined according to the actual situation.
Thallium indium 3.4.2.5 metal halide lamp, sodium lamp, dysprosium lamp, etc.) : (a) lighting installation height in more than 5 m, the power cord should be the terminal connections, and shall not make power line near the surface of lamps and lanterns; (b) tube must be used with the trigger and current limiter.
Shall be fixed tightly 3.4.2.6 project-light lamp base, according to the direction of the need to drive shaft screw fixation.
3.4.2.7 emergency lighting circuit and capacity of incandescent bulbs over 100 w seal installation, shall use the BV - 105 type heat resistance wire.
3.4.2.8 above 36 v and lighting installation: (a) transformer should be adopted double circle, are not allowed to use autotransformer. Primary and secondary should respectively in the two boxes of connection; (b) power supply side should have short circuit protection, the rated current of the fuse should not be greater than the rated current of the transformer; (c) the shell, one end of the core and the low voltage side or center can protect the earth.
3.4.2.9 operating room lighting circuit work requirements: 1. Lighting distribution box should be equipped with special master switch and shunt switch; Article 2. The indoor lamps and lanterns should be respectively in the two special back to the road.
3.4.2.10 lamp should be equipped with double lamp in public places.
3.4.2.11 fixed on the moving structure (such as activity bracket) the wiring requirements of local lighting lamps and lanterns: (a) the minimum cross section of the wire shall comply with table; (b) wire should apply at the interior of the bracket; (c) wires should not strain and wear on the activities of the bracket joint, shall be protected jacketed plastic covers.
Rule 3.4.3 ceiling installation:
Will the ceiling fans and hang embedded hook will ceiling fan earrings. Then good power supply to knot, pay attention to more soft copper conductor plate lap after rinse tin bandage tightly, pushing up the boom on the buckle bowl, will knot buttons in the inside, close to the surface buildings, tighten the set screws.
3.5 electric commissioning:
Lamps and lanterns, ceiling fans, power distribution boxes (dish) installed, and each branch of the insulation resistance test qualified after, party allows electricity commissioning. After electrify should carefully check and patrol, check the lamps and lanterns is the control of the flexible and accurate; Switch control sequence corresponds with lamps and lanterns, ceiling fans turn and speed regulating switch is normal, if found that the problem must be power first, and then find the reason for repair.
 
4 quality standards
4.1 ensure projects:
4.4.1 of the specifications of the lamps and lanterns, ceiling fans, model and using sites must comply with the design requirements and norms.
4.1.2 ceiling fans and more than 3 kg of lamps and lanterns, must be embedded hook or bolt, embedded parts must be strong and reliable.
4.1.3 below 2.4 m below the metal shell part of lamps and lanterns should be well grounded or zero protection.
4.1.4 ceiling fans complete and reliable locking device, fan blade pitch to should not be less than 2.5 m.
Inspection method: to observe the inspection and check the installation records.
4.2 the basic items:
The installation of 2 lamps, ceiling fans:
Lamps and lanterns, ceiling fans, installation is firm, correct position, lamps and lanterns is installed in the center of the block. Appliances clean, derrick, vertical chain hoist parallel double chain of fluorescent lamp, lamp mouth, the street corner lamp, explosion-proof torch fixed reliable, neat rows.
Inspection method: to observe the examination
4.2.2 wire connection with lamps, ceiling fans:
Lead into the lamps and lanterns, ceiling fans in the insulation protection is good, with appropriate allowance. Connect closely, it does not hurt wire core. Clamp connection pressure without looseness, bolt connection, in the same terminal conductor is not more than two, ceiling fans complete check washer and other accessories. Chain hoist lights down lead tidy and beautiful.
Inspection methods: observation, the electricity checks.
4.3 allowable deviation projects:
Appliance rows installation centerline allowable deviation of 5 mm.
Test method: guy, 'quantity check.
5 finished product protection
5.1 lamps, ceiling fans to enter the scene should be packed neatly, solid. And pay attention to moisture, handling to should take put down gently, so as not to touch the bad on the surface of the zinc coating, paint, and the glass.
5.2 installation lamps, ceiling fans, don't touch bad building doors and Windows and walls.
5.3 shall not spray again, lamps, ceiling fans after the installation in order to prevent the pollution.
6 should pay attention to quality problems
6.1 rows of lamps and lanterns, ceiling fan axis deviation is beyond the scope allowed. In determining the location of rows of lamps and lanterns, ceiling fans, must stay, best reticle.

Fixed rickety wooden table 6.2, and there is crack on the surface of buildings. Wood diameter at 150 mm and below, the application of the two screws; Wooden table for more than 150 mm diameter, application of three fixed screw into a triangle.
6.3 flange, hanging box, flat light is not on the center of plastic (wood). The deviation of more than 1.5 mm. When installation should be to the center of the flange, hanging box, flat light mouth to is the center of the plastic (wood).
6.4 chain hoist chain hoist improper selection of fluorescent lamp, should be replaced according to the following requirements:
6.4.1 single pipe, bare fluorescent lamp chain length less than 1 meter, can use claw chain.
6.4.2 covered or double tube fluorescent lamp cover and single pipe fluorescent lamp chain length more than 1 meter, should use the iron chain hoist.
6.5 using wood Ming (dark), lamps and lanterns, wire connector and ordinary plastic wire exposed to fire protection measures should be taken, wire connection should be put inside lamp box or tools, plastic wire should convert sheathed wire laying, or on the flame retardant plastic wire slot for wiring.
7 quality records
7.1 lamps, ceiling fans, insulated wire factory quality certificate.
7.2 lamps, ceiling installation engineering, self-inspection, mutual inspection records.
7.3 design changes regarding the record, record drawings.
7.4 electric lighting apparatus and its distribution box (dish) installation engineering quality inspection record separately.
7.5 electrical insulation resistance test records.

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