Aluminum alloy frame, glass and plastic box, fan installed
1 scope
The technology standard is applicable to industrial and civil building aluminum alloy frame, fan and plastic box, door glass installation.
2 construction preparation
2.1 material and main equipments:
2.1.1 glass, plate glass, ground glass, stained glass, figured glass and other varieties, specifications according to the design requirements, use in glass must have a product certificate.
2.1.2 rubber layering, the specification should meet the design requirements.
2.1.3 the use of the sealant should comply with the design requirements, and shall have the product certification and instructions.
2.1.4 neoprene gasket and aluminium alloy gaskets, according to the need to prepare.
2.1.5 selection of glass glue should match the aluminum alloy, and shall have the factory certificate.
2.1.6 main machines: table, glass knife, ruler, steel wire sweet, brush, manual, electric vacuum sucker, sucker electric basket (installation of glass curtain wall), the glass car, steel tape, tool bag, cloth or cotton silk, seat belts, note glue guns, etc.
2.2 operation conditions:
2.2.1 glass installation should be gold stone has been installed in doors and Windows, live at the end of the paint besmear to brush before.
2.2.2 glass before installation to install the frame, fan geometry size, surface roughness, stitching node carefully check whether the firm ", etc.
2.2.3 according to installation requires the glass to the designated place, and according to the installation sequence pattern in safe place. Set aside.
2.2.4 install the required gaskets, rubber strip, sealant, etc shall be prepared in advance to standby at the scene.
2.2.5 installation of scaffolding used in the glass and high stool ready ahead of time.
3 operation process
3.1 plastic box glass Windows installation:
3.1.1 process:
Slit dirt to clean up the glass and glass installation preparation - glass in place - rubber layering and fixed
Check the layering position - to fasten on the glass - clean the Windows
3.1.2 should remove dust, oil and other contaminants on the surface of the glass and the water film. To the glass slot and the slag mortar, foreign bodies, clean, open drain.
3.1.3 check glass variety, size, specification is correct, whether level off, firm sash.
3.1.4 glass installation: the teacher has cut the glass in a plastic box fan groove, on either side of the inside and outside clearance of not less than 2 mm. Should guarantee the glass and inlay groove clearance after assembly, and in the main part is equipped with damping pad, make its can cushion the impact of the opening and closing force such as.
3.1.5 rubber layering is fixed: glass after installation, embedding rubber layering glass on both sides of the seal in time, then put the glass clamping. Of the specifications of the rubber stopper to be consistent with the actual size of groove, embedded by layering to slit clingy, and glass, glass installation cannot be offset, not to fill in the layering, prevent glass installed under great stress, and cracks.
3.1.6 check glass rubber layering set position is correct, prevent clogged drainage channel and drain. After check no problem will be fixed glass.
3.1.7 glass surface cleaning. Close the box door, latches, prevent the wind chopped glass vibration.
3.2 aluminum alloy doors and Windows of glass installation:
3.2.1 process:
Slit dirt to clean the glass before the installation of glass to glass in place, ready to work
Rubber strip brush glue embedded grooves will choke to glass cleaning
3.2.2 to remove dust, oil and water on the surface of the glass and aluminum alloy membrane, and the glass slot in the mortar and the foreign body was removed, open drain, and review the box fan switch is flexible.
Use sealant is fixed, the vertical and horizontal location should be adjusted glass, sealant and glass must be dry, clean and bad mouth bonding.
3.2.3 glass installation preparation: will be lower by about 3 mm thick glass neoprene pad pad in the groove, avoid direct contact with the glass box fan.
3.2.4 glass installation: the teacher has cut the glass in place in the aluminum alloy box fan, in place of glass should be in the middle of the groove, and should be sufficient in quantity. Should guarantee the glass and inlay groove clearance after assembly, and in the main part is equipped with damping pad, make its can cushion the impact of the opening and closing force such as.
Flat glass and glass tank with the size, name, as shown in the figure and table 9 9-1-10.
Flat glass and glass bad fit size (mm) table 9-10
Glass thickness of a or b or c or higher
3 2.5 5 3
During the 2.5 June 3
3 8 August 3
Note: when the glass groove width 9 mm or less, glass Mosaic mouth width should be 2 mm or more.
3.2.5 with strip is fixed: first the rubber stopper on the side of the glass clamping, check whether the installation position is right, should not be clogged scupper, then rubber layering out, on the layering evenly brush glue (silicone sealant series), restore the layering embedded inside the glass groove fixed in turn. Of the specifications of the rubber stopper should be consistent with grooves actual size, the length should be shorter than the length of the glass surrounding, the corner article should be cut into eight Angle connection with adhesive. Strip with glass and notch is clingy, shall not be loose, installation shall not be offset, shall not be forced to fill into the strip.
3.2.6 hollow glass and glass installation area is greater than 0.65 m2 located in mullion of glass, glass should be put in two pieces of the same positioning block, put some distance from vertical edge glass no less than a quarter of glass is wide, and should not be less than 150 mm; As defined by the open direction of glass in the door, at the block position, the positioning block width should be greater than the thickness of the supported glass, length should not be less than 25 mm.
Hollow glass and glass tank with the size, name, as shown in the figure 9-2 and 9-11:
Gaskets, positioning block can be set up under the aluminum alloy block and gaskets are fixed on the box fan.
3.2.7 installing a windward side glass, glass insert box should be timely after tong long embedded in the glass ribbon on both sides of the clamping or with fixed block, prevent wind will crush the glass.
3.2.8 flat open doors and Windows of the outside of the glass to use glass glue sealing, should make glass and wrong box together as whole.
Article 3.2.9 check block, enchase the blockage and drain drainage channels.
3.2.10 wipe glass, close the doors and Windows.
3.3 plastic box glass Windows installation
Hollow glass and glass groove dimension (mm) table 9 to 11
Hollow glass fixed movable part
Glass + A + glass
C p p c
Bottom sides next above on both sides of the above
3 + A + 3 12 12
4 + A + 4
13 13
A + 5 + 5 14 14
6 + A + 15 15
Note: A = 6 ~ 12 mm.
Figure 9-2
A - Mosaic mouth width; B - embedded depth; C - between inlay groove; Mouth - air layer thickness
3.3.1 process:
Clearing miscellaneous articles or objects inside notches - glass before installation to work in place, ready to work
Rubber strip fixed, cement - > clean up
3.3.2 rainfall distribution on 10-12 on glass and plastic box, fan to remove the dust, dirt, and the mortar and foreign body within the box, fan rabbet clean, unclog the drain.
3.3.3 inspection door casement opening use is flexible, hardware accessories are complete.
We according to the size of doors and Windows types and glass, according to the needs of the installation, respectively to the installation site. Set aside. Should with Ann with luck, and pay attention to the safety of the glass in not smashed touch location.
3.3.5 glass in place, put the glass in the middle of the slot, equal on both sides of the gap.
3.3.6 rubber layering is fixed: rubber stopper on both glass filling embedded into the slot at the same time, fixed glass clamping, and make its peripheral force uniform, rubber strip should be cut into eight Angle on the corner, and sealing adhesive.
3.3.7 check whether scupper the drainage channels blocked, should make it smooth.
3.3.8 clear glass, doors and Windows closed.
4 quality standards
4.1 ensure project: glass cut size is correct, the installation must be smooth, firm, no loose phenomenon.
4.2 the basic items:
Must be embedded 2 rubber plug is close-grained, corner of eight strong cutting neatly, binding.
4.2.2 glass glue filling embedded close-grained, eight words cut Angle and tidy, neat and smooth surface, suitable straight, error-free, pollution-free glue line.
Holdings and drain open drainage channels.
Article 4.2.4 glass and sealing the glass glue), glass and strong groove binding, no empty drum.
5 finished product protection
5.1 after glass doors and Windows installation, the wind should be good hook or plug in bolt, prevent wind damage to the glass. And hold people watch Windows and doors, the daily time switch doors and Windows, to reduce the damage.
5.2 area is larger, the expensive glass, should to install before completion of the acceptance, if you want to install in advance, should have protective measures.
5.3 installation glass, should bring the foot stool or scaffolding, don't stamped on windowsill.
5.4 packing sealing strip or Windows and doors, glass glue should be 24 h rear can open doors and Windows.
5.5 avoid using strong acid detergent to clean the glass. Heat reflection glass reflection on the membrane surface splashes alkaline mortar, immediately rinse, lest make reflective film metamorphism.
5.6 can not use acidic detergents or household cleanser containing abrasive powder reflective glass reflective film surface cleaning, lest leave scars on the reflective film or make reflective film falls off.
5.7 to prevent welding, cutting and sandblasting sparks and spatter of granular material damage to the glass. Such as welding sparks to the toughened glass, can produce slight scar, make its surface under the role of wind pressure or vibration, the scar is gradually expanding, once in the central part of the glass thickness of tensile stress in the layer, can cause suddenly comprehensively broken glass.
6 should pay attention to quality problems
6.1 glass cutting size master is bad, not according to the size of object to measure, do not conform to the requirements of the installation, after the cut is too big or too small.
6.2 the rabbet of mortar, cleaning not clean: should forbid the clean up seriously, no glaze not through inspection.
Article 6.3 nylon fibers, rubber lost or length is not in place: seal material selection should be according to the design requirements, after losing their make-up in a timely manner.
6.4 rubber layering selection, resulted in bad sealing effect: sealing rubber strip off in the corner, should brush glue on the bottom of the sealing strip, combined with glass and sash is firm.
6.5 clean up without a net or a crack: glass after installation, clean with a soft cloth or cotton silk clear in time, achieve transparent, light, found the crack glass change in time.
7 quality records
This technology standard should have the following quality records:
7.1 glass factory certificate.
Article 7.2 the rubber factory certification and material certificate.
7.3 glass glue factory certification and material certificate.
Article 7.4 block, enchase material certificate and use requirement.
7.5 quality inspection records.
1 scope
The technology standard is applicable to industrial and civil building aluminum alloy frame, fan and plastic box, door glass installation.
2 construction preparation
2.1 material and main equipments:
2.1.1 glass, plate glass, ground glass, stained glass, figured glass and other varieties, specifications according to the design requirements, use in glass must have a product certificate.
2.1.2 rubber layering, the specification should meet the design requirements.
2.1.3 the use of the sealant should comply with the design requirements, and shall have the product certification and instructions.
2.1.4 neoprene gasket and aluminium alloy gaskets, according to the need to prepare.
2.1.5 selection of glass glue should match the aluminum alloy, and shall have the factory certificate.
2.1.6 main machines: table, glass knife, ruler, steel wire sweet, brush, manual, electric vacuum sucker, sucker electric basket (installation of glass curtain wall), the glass car, steel tape, tool bag, cloth or cotton silk, seat belts, note glue guns, etc.
2.2 operation conditions:
2.2.1 glass installation should be gold stone has been installed in doors and Windows, live at the end of the paint besmear to brush before.
2.2.2 glass before installation to install the frame, fan geometry size, surface roughness, stitching node carefully check whether the firm ", etc.
2.2.3 according to installation requires the glass to the designated place, and according to the installation sequence pattern in safe place. Set aside.
2.2.4 install the required gaskets, rubber strip, sealant, etc shall be prepared in advance to standby at the scene.
2.2.5 installation of scaffolding used in the glass and high stool ready ahead of time.
3 operation process
3.1 plastic box glass Windows installation:
3.1.1 process:
Slit dirt to clean up the glass and glass installation preparation - glass in place - rubber layering and fixed
Check the layering position - to fasten on the glass - clean the Windows
3.1.2 should remove dust, oil and other contaminants on the surface of the glass and the water film. To the glass slot and the slag mortar, foreign bodies, clean, open drain.
3.1.3 check glass variety, size, specification is correct, whether level off, firm sash.
3.1.4 glass installation: the teacher has cut the glass in a plastic box fan groove, on either side of the inside and outside clearance of not less than 2 mm. Should guarantee the glass and inlay groove clearance after assembly, and in the main part is equipped with damping pad, make its can cushion the impact of the opening and closing force such as.
3.1.5 rubber layering is fixed: glass after installation, embedding rubber layering glass on both sides of the seal in time, then put the glass clamping. Of the specifications of the rubber stopper to be consistent with the actual size of groove, embedded by layering to slit clingy, and glass, glass installation cannot be offset, not to fill in the layering, prevent glass installed under great stress, and cracks.
3.1.6 check glass rubber layering set position is correct, prevent clogged drainage channel and drain. After check no problem will be fixed glass.
3.1.7 glass surface cleaning. Close the box door, latches, prevent the wind chopped glass vibration.
3.2 aluminum alloy doors and Windows of glass installation:
3.2.1 process:
Slit dirt to clean the glass before the installation of glass to glass in place, ready to work
Rubber strip brush glue embedded grooves will choke to glass cleaning
3.2.2 to remove dust, oil and water on the surface of the glass and aluminum alloy membrane, and the glass slot in the mortar and the foreign body was removed, open drain, and review the box fan switch is flexible.
Use sealant is fixed, the vertical and horizontal location should be adjusted glass, sealant and glass must be dry, clean and bad mouth bonding.
3.2.3 glass installation preparation: will be lower by about 3 mm thick glass neoprene pad pad in the groove, avoid direct contact with the glass box fan.
3.2.4 glass installation: the teacher has cut the glass in place in the aluminum alloy box fan, in place of glass should be in the middle of the groove, and should be sufficient in quantity. Should guarantee the glass and inlay groove clearance after assembly, and in the main part is equipped with damping pad, make its can cushion the impact of the opening and closing force such as.
Flat glass and glass tank with the size, name, as shown in the figure and table 9 9-1-10.
Flat glass and glass bad fit size (mm) table 9-10
Glass thickness of a or b or c or higher
3 2.5 5 3
During the 2.5 June 3
3 8 August 3
Note: when the glass groove width 9 mm or less, glass Mosaic mouth width should be 2 mm or more.
3.2.5 with strip is fixed: first the rubber stopper on the side of the glass clamping, check whether the installation position is right, should not be clogged scupper, then rubber layering out, on the layering evenly brush glue (silicone sealant series), restore the layering embedded inside the glass groove fixed in turn. Of the specifications of the rubber stopper should be consistent with grooves actual size, the length should be shorter than the length of the glass surrounding, the corner article should be cut into eight Angle connection with adhesive. Strip with glass and notch is clingy, shall not be loose, installation shall not be offset, shall not be forced to fill into the strip.
3.2.6 hollow glass and glass installation area is greater than 0.65 m2 located in mullion of glass, glass should be put in two pieces of the same positioning block, put some distance from vertical edge glass no less than a quarter of glass is wide, and should not be less than 150 mm; As defined by the open direction of glass in the door, at the block position, the positioning block width should be greater than the thickness of the supported glass, length should not be less than 25 mm.
Hollow glass and glass tank with the size, name, as shown in the figure 9-2 and 9-11:
Gaskets, positioning block can be set up under the aluminum alloy block and gaskets are fixed on the box fan.
3.2.7 installing a windward side glass, glass insert box should be timely after tong long embedded in the glass ribbon on both sides of the clamping or with fixed block, prevent wind will crush the glass.
3.2.8 flat open doors and Windows of the outside of the glass to use glass glue sealing, should make glass and wrong box together as whole.
Article 3.2.9 check block, enchase the blockage and drain drainage channels.
3.2.10 wipe glass, close the doors and Windows.
3.3 plastic box glass Windows installation
Hollow glass and glass groove dimension (mm) table 9 to 11
Hollow glass fixed movable part
Glass + A + glass
C p p c
Bottom sides next above on both sides of the above
3 + A + 3 12 12
4 + A + 4
13 13
A + 5 + 5 14 14
6 + A + 15 15
Note: A = 6 ~ 12 mm.
Figure 9-2
A - Mosaic mouth width; B - embedded depth; C - between inlay groove; Mouth - air layer thickness
3.3.1 process:
Clearing miscellaneous articles or objects inside notches - glass before installation to work in place, ready to work
Rubber strip fixed, cement - > clean up
3.3.2 rainfall distribution on 10-12 on glass and plastic box, fan to remove the dust, dirt, and the mortar and foreign body within the box, fan rabbet clean, unclog the drain.
3.3.3 inspection door casement opening use is flexible, hardware accessories are complete.
We according to the size of doors and Windows types and glass, according to the needs of the installation, respectively to the installation site. Set aside. Should with Ann with luck, and pay attention to the safety of the glass in not smashed touch location.
3.3.5 glass in place, put the glass in the middle of the slot, equal on both sides of the gap.
3.3.6 rubber layering is fixed: rubber stopper on both glass filling embedded into the slot at the same time, fixed glass clamping, and make its peripheral force uniform, rubber strip should be cut into eight Angle on the corner, and sealing adhesive.
3.3.7 check whether scupper the drainage channels blocked, should make it smooth.
3.3.8 clear glass, doors and Windows closed.
4 quality standards
4.1 ensure project: glass cut size is correct, the installation must be smooth, firm, no loose phenomenon.
4.2 the basic items:
Must be embedded 2 rubber plug is close-grained, corner of eight strong cutting neatly, binding.
4.2.2 glass glue filling embedded close-grained, eight words cut Angle and tidy, neat and smooth surface, suitable straight, error-free, pollution-free glue line.
Holdings and drain open drainage channels.
Article 4.2.4 glass and sealing the glass glue), glass and strong groove binding, no empty drum.
5 finished product protection
5.1 after glass doors and Windows installation, the wind should be good hook or plug in bolt, prevent wind damage to the glass. And hold people watch Windows and doors, the daily time switch doors and Windows, to reduce the damage.
5.2 area is larger, the expensive glass, should to install before completion of the acceptance, if you want to install in advance, should have protective measures.
5.3 installation glass, should bring the foot stool or scaffolding, don't stamped on windowsill.
5.4 packing sealing strip or Windows and doors, glass glue should be 24 h rear can open doors and Windows.
5.5 avoid using strong acid detergent to clean the glass. Heat reflection glass reflection on the membrane surface splashes alkaline mortar, immediately rinse, lest make reflective film metamorphism.
5.6 can not use acidic detergents or household cleanser containing abrasive powder reflective glass reflective film surface cleaning, lest leave scars on the reflective film or make reflective film falls off.
5.7 to prevent welding, cutting and sandblasting sparks and spatter of granular material damage to the glass. Such as welding sparks to the toughened glass, can produce slight scar, make its surface under the role of wind pressure or vibration, the scar is gradually expanding, once in the central part of the glass thickness of tensile stress in the layer, can cause suddenly comprehensively broken glass.
6 should pay attention to quality problems
6.1 glass cutting size master is bad, not according to the size of object to measure, do not conform to the requirements of the installation, after the cut is too big or too small.
6.2 the rabbet of mortar, cleaning not clean: should forbid the clean up seriously, no glaze not through inspection.
Article 6.3 nylon fibers, rubber lost or length is not in place: seal material selection should be according to the design requirements, after losing their make-up in a timely manner.
6.4 rubber layering selection, resulted in bad sealing effect: sealing rubber strip off in the corner, should brush glue on the bottom of the sealing strip, combined with glass and sash is firm.
6.5 clean up without a net or a crack: glass after installation, clean with a soft cloth or cotton silk clear in time, achieve transparent, light, found the crack glass change in time.
7 quality records
This technology standard should have the following quality records:
7.1 glass factory certificate.
Article 7.2 the rubber factory certification and material certificate.
7.3 glass glue factory certification and material certificate.
Article 7.4 block, enchase material certificate and use requirement.
7.5 quality inspection records.
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