1 scope
This technology is applicable for
industrial and civil construction to pave and stick roll roofing construction
of grass-roots screed.
2 construction preparation
2.1 materials and requirements:
2.1.1 quality and technical properties of
the materials used must comply with the design requirements and specification
for construction and acceptance of rules.
2.1.2 cement mortar:
2.1.2.1 cement: no less than No. 325 of
ordinary Portland cement.
2.1.2.2 sand: suitable for sand, clay is
less than 3%, does not contain organic impurities in order to better.
2.1.3 asphalt mortar:
2.1.3.1 asphalt, 60th, 60th ordinary
asphalt, asphalt or 75th.
2.1.3.2 sand: sand, clay is less than 3%,
does not contain organic impurities.
2.1.3.3 powder: can use slag, shale powder,
talcum powder, etc.
2.2 the main tools:
2.2.1 mechanical: concrete or mortar mixer
blender.
2.2.2 tool: transportation trolley, shovel,
trowel, level of iron shaving staves, level, pitch pans, Fry Pans, pressure
rolls, soldering iron.
2.3 operating conditions:
2.3.1 screed before the roof insulation
layer should check acceptance, and the acceptance formalities.
2.3.2 various embedded pipe through the
roof, chimneys, parapets, warm roots of trench walls, expansion joints should
be according to the design and construction drawings and specifications to deal
with.
2.3.3 according to the design requirements
of the elevation, slope, and find the rules and play the line (including the
slope of the gutter and gutters).
2.3.4 construction when the screed the
surface should be cleaned, processed and combination of grass-roots and
screeds, such as watering moist, asphalt spraying thinner.
3 operational processes
3.1 process:
Grass-roots cleanup → gradient
tube sealing → elevation line → sprinkler wet →
Construction leveling layer (cement mortar
and mastic asphalt screed) → maintenance → acceptance
3.2 grass-roots cleanup: the configuration
layer, insulating layer on the surface of clean loose debris, ash slag bonding
of the convex surface of grass-roots stuff to bulldoze and shall not affect the
effective thickness of the screed.
3.3 pipe plug: large area before doing the
screed, roofing should be first the onion, movement joints, roof heating Groove
wall handle it.
3.4 the cement mortar screed:
3.4.1 water wet: wipe before leveling layer
of cement mortar should be proper sprinkler wet surface of the grass-roots,
which is a combination of primary and screeds against, but not watering too
much, so as not to affect the drying of screed surfaces, nest after waterproof
layer construction moisture, waterproof layer hollowing. So the sprinkler
reaches the grass-roots level and screed solid combination.
3.4.2 posted elevation, Chong tendons:
according to the slope requirements, drawing glass, generally by l~2m posted
point elevation (with grey bread), when Pu leveling mortar, flow direction
spacing l~2m bar, and set the screed joints, width is generally 20mm, and will
be communicated with the insulation seam, sew a maximum spacing of 6m.
3.4.3 paving cement mortar: Press Pack ash,
paving, scrape shoulder washed ribs scrape, use wood trowel after Cha-iron
trowel. Beach ball sinks after loss, people stepped into the footprints but not
to cave in to, then with an iron trowel pressure a second time to let's give.
Leveling layer of cement mortar mix 1:3, mix consistency control in 7cm.
3.4.4 maintenance: after a screed trowel,
compacting 24h water conservation, curing period of 7d, after the drying laying
the waterproof layer.
3.5 asphalt mortar screed:
3.5.1 oil spray cooling Base: grassroots
clean, spray two or even cold oil, as a combination of asphalt mortar screed
layer.
3.5.2 preparation of asphalt: asphalt
melting and dehydrating before preheating to 140℃; sand and powder
mixing evenly, add preheat the melting asphalt mixing and further heated to
requested temperature, but should not result in overheating, prevent asphalt
deterioration Carbide. Temperature of asphalt mortar construction requirements
are shown in table 10-2.
Asphalt temperature requirement for the
construction of table 10-2
Asphalt temperature outdoor temperature (℃)
(C) finished mixing start rolling rolling
140~170 90~100 + 5 degrees centigrade above
60
+ 5 c ~-10 c 160~180 110~130 40
3.5.3 asphalt paving:
3.5.3.1 spread, find slope leveling cakes,
space 1~1.5M;
3.5.3.2 asphalt laying the screed, slope
line cable shop cake, paving asphalt, with long scrape scraper, water roller
rolling, at the corner of available iron iron, compacted to achieve surface
smooth, dense, non-cellular, see indentation as well.
4 quality criteria
4.1 project:
4.1.1 raw material and mixture ratio, must
comply with the design requirements and specification for construction and
acceptance of rules.
4.1.2 roofing, gutter, gutter slope
leveling layer, you must comply with the design requirements, roof slope of not
less than 3%; gutter, gutter longitudinal slope of not less than 5 per
thousand;
4.1.3 cement and asphalt factory
certificate, or test data.
4.2 Basic project:
4.2.1 No peeling, sand cement mortar
screeds and other defects.
4.2.2 homogeneity of asphalt mortar mixes,
asphalt screed should be covered by dense, no cellular and other defects.
4.2.3 screed and highlight the junction of
roof structure and the corner should be rounded or obtuse angle, and require
neat and smooth.
4.2.4 screed joints design placement and
spacing, should comply with the design and specification for construction and
acceptance of rules.
4.3 allowable deviation, as shown in table
10-3.
Roof screeds tolerance table 10-3
Project tolerance (mm) method
1 surface 5 2m m on foot and wedged feeler
Gage check
5 finished product protection
5.1 good screed on, push trolley
transportation, you should shop scaffold lane in order to prevent damage to
surface of the screed.
5.2 screed after construction, reaches a
certain intensity shall not be trampled by people at the end.
5.3 gullies, the inner row of rain during
construction, sealed for interim measures should be taken to prevent debris
into the Tasse.
6 quality problems to be noticed
6.1 leveling sand: cement mortar screed
construction maintenance not so that screed of early dehydration; too much
mortar mix with water, affecting the product strength; wrong time later
destroys the cement hardening Stampede prematurely destroy the surface hardness
of health. Construction in the mix, controlling the amount of water, mastering
pressure time product people too soon.
6.2 screed hollowing and cracking: the
primary surface is not clean, not wet with water well before the leveling layer
of cement mortar construction, resulting in empty drums; pay attention to
grass-roots cleanup, serious construction bonding process, pay attention to
compaction. Because cement mortar with sand fine, graded well, leveling uneven,
inadequate maintenance, can create screed cracking; note that complies with the
requirements of abrasive, evenness of insulation layer should be strictly
controlled, guarantees consistent screed thickness, strengthening product
conservation, prevent surface cracking.
6.3 the pan of water: heat insulation
construction shall be guaranteed to find a pan of water, insulation layer of
screed should be checked before the slope flashing whether it meets the
requirements, laid screeds should have a slope and thickness.
7 quality records
This standard shall meet the following
quality records:
7.1 material and test information.
7.2 quality inspection and assessment of
information.
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