Thursday, December 22, 2016

Steel, wooden frame glass Windows installation process

Steel, wooden frame glass Windows installation
1 scope
The technology standard is applicable to industrial and civil building plate, embossed, grinding, heat, heat reflection, hollow, sandwich, wire, toughened, color glass, glass block glass installation, etc.
2 construction preparation
2.1 material and main equipments: glass and glass brick varieties, specifications and colors should comply with the design requirements, its quality should comply with the relevant product standards.
2.1.1 glass, plate, wire, grind arenaceous, color, embossing, absorption of heat, heat reflection, hollow, laminated and toughened glass block, varieties, specifications according to the requirements of design selection;
Lighting ceiling glass, such as the design requirements, appropriate USES interlining, wire, steel, and made up of the insulating glass.
2.1.2 putty, putty: can be directly buy to the finished product in the market; Can also refer to the following mixture to make up:
Big white powder (calcium carbonate) 100
Mixed oil 13 ~ 14
The mixed oil mixture ratio:
Three line dewaxed oil 63
Cooked tung oil 30
Stearic acid 2.10
4.90 loose ointment
Identification of the putty technical performance indicators can refer to the following inspection:
2.1.2.1 appearance: plastic, not oil, not glue the hand, and have soft, tensile, support, for gray thick plastic solid paste.
2.1.2.2 sclerosis: after putty daub, room temperature should be within 20 days and nights of hardening;
2.1.2.3 range: 55 ~ 66 mm;
2.1.2.4 freeze-thaw: - 30 ℃ every 6 hours, repeated five times not crack, not to take off the box;
2.1.2.5 heat: 60 ℃ every 6 hours, repeated five times no flow, no running, no bubbles;
2.1.2.6 bond: not less than 00.5 MPa.
2.1.3 other materials: red lead, lead glass, nails, wire clip, wick, rubber MATS, wooden bead, kerosene, etc.
2.1.4 main machine; Table, glass cutter, foot board, steel tape (3 m), wooden folding rule, g wire clamp,, putty knife, small hammer with wooden handle, with flat feet, cotton silk or cloth, brush, tool bag, seat belts and other equipment.
2.2 operation conditions:
2.2.1 gold stone should be in inside and outside the glass doors and Windows installed, after passing inspection, and before the last line of besmear brushs paint for installation.
Glass partition glass installation, also should refer to the above regulations for installation.
2.2.2 before steel door window glass installation, should check to see if there is distortion and deformation, etc., should be renovated and selection, installation of glass again.
2.2.3 the size of the glass before installation shall be in accordance with the design requirements and reference to the measured size and concentration of the system in advance, adjust good glass, should according to different specifications and installation order packed in a safe place for later use.
For centralized processing approach of semi-finished products, after the trial installation has grown two millimeters should be targeted to choose a few, and in advance to verify the size of the incoming material allowance, each aspect should be to reduce the l a cut a quarter of the mouth wide (typically the top and bottom margin of each piece of glass 3 mm, 4 mm width allowance), edges must not have inclined curved or missing Angle, etc., should be processed again or replace if necessary.
Aluminum alloy frame, door glass cut size should comply with the national standard, and meet the requirements of design and installation (see the aluminum alloy frame, glass door installation process).
2.2.4 by the refined oil market buy grey, or use the ripe tung oil and other natural drying oil putty was prepared by oneself, can be used directly; As with other oils prepared putty, must pass a test qualified rear can use, in case the wasteful.
3 operation process
3.1 process:
The glass selection, the system - points specification packed - before installation wipe to scrape the bottom putty, glass Mosaic - >
Scraping putty, net edge
3.2 will need to install the glass, respectively by the number of parts specifications, has laid a good glass in place; Distribute the number of the number of the installation shall prevail, unfavorable and overmuch, in order to reduce handling and reduce the wastage of the glass.
3.3 general installation sequence should be AnWai doors and Windows, doors and Windows in Ann, after the first northwest southeast the order of the installation; Allow such as labor force, also can be installed at the same time.
3.4 before installation should clean up the cutting mouth glass. Between the glass bottom surface and the cutting mouth first, evenly along the length of the cutting mouth 1 ~ 3 mm thick bottom putty, then push the glass paving and compaction, and then the net bottom ash.
3.5 glass bulldozed, after compaction, quadrilateral respectively on the nail nails, nail spacing is 150 ~ 200 mm, each side should be not less than two nails, nail after with handle gently knock on the glass, noise, solid glass install level; If sound taps la la, putty is lax, to remove the glass again, after laying solid bottom putty, squeezing another flat, then filled with putty, the gray edge pressing pressure light; If use wooden battens fixed, should besmear again drying oil, and must not be too tightly on the glass.
3.6 glass steel doors and Windows installation, application of wire fixed card, wire spacing shall not be greater than 300 mm, and shall not be less than 2 per side, filled with putty finishing; If the rubber mat, rubber pad will be first embedded inside the mouth, cutting and layering and screw fixation.
3.7 installation inclined skylight glass, such as design requirements, should use wired glass, and should begin from the downstream water direction cover fold installation, cover fold of the lap joint length shall be determined by the slope of the skylight, when the slope is a quarter or more than a quarter, not less than 30 mm; When slope is less than 1/4, not less than 50 mm, cover the applied wire fixed card, fold and embedded in the gaps with sealant filled dense; If use flat glass, want to set up under the glass layer galvanized wire mesh.
3.8 if it is stained glass and figured glass installation, should be in accordance with the design pattern is carefully cut, flat-fell seam must be identical, not allowed to appear dislocation and oblique loose defects.
3.9 the installation of glass block shall meet the following requirements:
3.9.1 installation of glass block, partition wall and ceiling skeleton, should be connected to the structure of the firm.
3.9.2 vitreous brick should be evenly aligned neatly, graphics comply with the design requirements, smooth surface, sealing putty or sealant should be full of dense.
3.10 the balcony, stair or stair column board of palisade structure installation of toughened glass, should according to the design requirements with the clamping screw or layering are fixed; In glass and metal frame connected to it, should pad rubber or plastic pad.
3.1.1 installing a embossed glass or frosted glass, figured glass flower surface should be outward, ground glass frosted surface to the interior.
3.12 when installing the glass partition, partition the top shall have the right amount of equity gap, in order to prevent the structure deformation and damage of glass extrusion.
3.13 death glass Windows installation, should be with a flat wooden layering pried, exit the layering on small nails at the same time, and will cut mouth on bottom putty, push the glass pave the whole, then embedded good sides of wooden nail up a nail bead, bottom ash repaired, scrape.
3.14 installation of hollow glass and glass area is greater than 0.65 m2, installed on the glass mullion, should be put on two pieces of positioning block, positioning block from the glass on the edge of the vertical distance officer for glass a quarter of the wide, and should not be less than 150 mm. Installed in the window glass, according to the open direction determine positioning block position, the positioning block width should be greater than the thickness of the glass, should not be less than 25 mm length, and should meet the design requirements.
3.15 aluminum alloy frame glass Windows installation. Glass in place after the edge shall not be into contact with box fan and its fittings, left by clearance shall comply with the provisions of the relevant standards. The material shall not affect the drainage hole; Sealant to seal seam, seal affixed the width and depth of should comply with the design requirements, must be solid, smooth, bright and clean.
3.16 glass is installed, should be cleaned up, the putty, nails, wire and wood bead with clean, shut the doors and Windows.
3.17 winter construction should be in already installed glass room assignments, temperature should be above the positive temperature; Storage warehouse and surface temperature of the glass can't vary too much, such as glass, never too cold or hot environment brought into operation place, should be the glass temperature close to room temperature after installation; If conditions permit, to cut good glass transported into the work site ahead of schedule in advance. Exterior wall aluminum alloy frame, wooden door glass installation should be winter period.
4 quality standards
4.1 ensure projects:
4.4.1 glass varieties, specifications, color, orientation and installation methods must comply with the design requirements and the requirements of the relevant standards.
4.1.2 glass cut size, correct installation must be smooth, firm, no loose phenomenon.
4.2 the basic items:
2 putty bottom ash, putty with glass, strong cutting mouth binding, edge and cut flush mouth, four corners into eight, the surface is smooth, no cracks, pits and wrinkled skin.
4.2.2 the number of fixed glass nail or wire card should comply with the construction norms, specifications should comply with the requirements, and shall not reveal the surface of the putty.
Holdings wood bead set nail should be flush with cutting edge close to the mouth, cutting Angle and tidy, compact connection, not head of nail.
4.2.4 rubber mat with the mouth, glass cutting and layering clingy, and uniformity.
4.2.5 vitreous brick are positioned correctly, even and neat, caulking should be full dense, uniform seam straight.
4.2.6 stained glass, embossed glass assembly design and color should comply with the design requirements, joint.
4.2.7 glass surface should be clean after installation, no putty. Water, sealant, paint, such as pollution has both the glass installation orientation should be correct.
5 finished product protection
5.1 whoever has installed door window glass, the date of house bugle call must hold people care maintenance, daily should timely switch Windows and doors, especially in the windy day, more attention should be paid to, in order to reduce the damage of the glass.
5.2 after glass doors and Windows installation, should be with hang up the wind structure or with bolt, prevent wind damage to the glass, and excess of broken glass timely send the library or clean up.
5.3 for larger area, expensive glass, submit the date should be in house bugle call before installation, for installation in advance of the proper protection measures should be taken to prevent the loss by the damage to the glass.
5.4 glass installation, the operation personnel should strengthen the finished product protection of the project such as rendering window door window.
6 should pay attention to quality problems
6.1 bottom putty bedding is lax: hitting play with flat refers to glass from time to tome noise, such as fixed fan bottom putty is lax, is easy to appear this kind of circumstance. Should be to lay a foundation in the ash and nail fixed, embedded operation carefully and check carefully.
6.2 putty irregular edges and corners, putty surface uneven: finally closed scraping putty to steady, to scrape Angle to eight Angle, not a scratch.
6.3 surface look poor: putty is not only the surface, there are pits and wrinkled skin, prevent this kind of phenomenon is serious operation, should assure the quality of the putty, temperature is appropriate, don't do it, not soft.
6.4 wood bead, wire clip, rubber MATS and other accessories when installation should be selected, to prevent deformation, affect beautiful glass; Pollution flecked should wipe in time; Such as wire clamp outcrop is too long, should be cut in advance.
7 quality records
This technology standard should have the following quality records:
7.1 glass and glass brick factory quality certificate and test report.
7.2 putty product certificate.
7.3 antirust paint and wire clamp, rubber MATS and other accessories factory certificate.
7.4 quality inspection records.

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